Home / Industry 4.0 Solution & Shop Floor Automation

Overview

Commonly, in any assembling condition, challenges on the shop floor with respect to capacity, utilization outweigh any other. Our Industry 4.0 solution, adequately helps address these challenges relating to the Plant Capacity, Utilization, Machine Shop Efficiency and Effectiveness, etc.

As a business driver, it empowers ceaseless observing of production resources and processes, legitimately improving cost-viability and giving the partners a 360° perspective on hardware execution, accordingly preparing them to settle on information driven choices and actions.

Business Challenges

High Level Of Manual Intervention

High Level Of Manual Intervention

Slowed down operations due to manual checks

Decreased Operator Productivity

Decreased Operator Productivity

Low production efficiency due to manual data collection

Higher Downtime In Shop Floor

Higher Downtime In Shop Floor

Poor resource utilization due to improper equipment management

Poor Visibility Or Control On Process Deviations

Poor Visibility Or Control On Process Deviations

Lack of streamlined and institutionalized processes

Inaccurate Data On Equipment Performance

Inaccurate Data On Equipment Performance

Scope for human errors leading to erroneous data

Unavailability Of Historic Data

Unavailability Of Historic Data

No predictive analytics leading to uninformed decisions or slow decision making

Solution

Industry 4.0 solution & shop floor automation

Industry 4.0 Solution : Feel The Pulse of your Factory

Industry 4.0 solution & shop floor automation improves efficiency and productivity through low downtime. It helps achieve connectivity between the analytics and machines and enables you to ‘talk to your machines’.

  • Remote Cloud-based Management of Shop floor
  • Rich analytics on Capacity Utilization & Key Operational Parameters
  • Single Access View into Shop floor Performance
  • Tool management
  • Coolant management

  • Minimized Deviations on Shop floor with Automatic Proactive Alerts
  • Hassle free Touchscreen Operator Interface for Managing Deviations
  • Customizable Business Rules

  • Automatic Data Capture for Every Cycle
  • Sensor-based Data Collection
  • Proactive Alerts on Asset Utilization

  • Real-time bird’s eye view into Shop floor Operations
  • Intelligent Analytics and Reports on various parameters (Asset, Process, Operator etc.)
  • Greater flexibility for managing JIT based shop floors

Proven Benefits

Optimized Shop Floor Operations
  • Real-Time Data Accessibility and Visibility into Vital Measures like OEE
  • Improved Productivity due to Quicker Corrective Action
  • Lower Demands on Operators for Data Capture
Informed Decision Making
  • Proactive Management due to Comprehensive Dashboards
  • Higher Levels of Capacity Utilization
  • Lesser Errors due to Minimal Manual Intervention
Improved Shop Floor Quality & Performance
  • Enhanced Operational Control due to customized setup
  • Automated Measuring of Shop floor Activities
  • Automated Alerts for Process Deviations based on Business Rules
Reduced Operating & Maintenance Costs
  • Enhanced Operational Management due to Automated Systems
  • Better Control over Variables like Consumables and Temperature
  • Better Utilization of Resources including Inventory & Consumables

Sounds Interesting?


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