Connected Machines – Industry 4.0

Get complete insights into some of the most important KPIs of your manufacturing domain including checking the real-time status of the Equipment/ Machines.

Our Connected Machines Industry 4.0 solution helps you to improve the overall management and monitoring of targeted manufacturing processes

Improve operations by measuring, monitoring, and analyzing the Key Performance Indicators of
manufacturing and encouraging proactive decision making.

Sensing

Sensing key machine operating parameters is the key tenet of Industry 4.0 on which advanced analysis and optimization can be done. We offer energy management & condition based monitoring of the factory floor.

Get complete visibility and control of the electricity consumption across any manufacturing setup and help drive energy conservation initiatives as well as preventive maintenance schedules.

With the CBM module, machinery health is continuously monitored in real time across various parameters through various IoT enabled sensors (temperature, humidity, vibration etc) resulting in better preventive maintenance schedules.

Reliability

Keeping the production line up and running is crucial for any factory floor to meet up production targets. To achieve so, adhering to a strict preventive maintenance schedule is even more paramount. To support the same, we provide real-time MTTR & MTBF calculations of machines.

Real-time calculation of MTTR-MTBF allows key benchmarking of the average time between subsequent machine failures and the average repair time after a failure without any manual intervention.

Reliability

Keeping the production line up and running is crucial for any factory floor to meet up production targets. To achieve so, adhering to a strict preventive maintenance schedule is even more paramount. To support the same, we provide real-time MTTR & MTBF calculations of machines.

Productivity

In the productivity layer, we provide the effectiveness of a production line where in real-time, OEE is calculated informing the decision-maker about the machine’s availability, performance, and quality.

Overall Equipment Effectiveness measurement and monitoring module enables visibility of the machine’s availability, performance, and quality index along with historic OEE trends over the day, month, and year.

Productivity

In the productivity layer, we provide the effectiveness of a production line where in real-time, OEE is calculated informing the decision-maker about the machine’s availability, performance, and quality.

Digital Process & Traceability

In this layer, factories can benefit from setting up robust processes to achieve reduced line stoppages as well as faster backtracking of assembled parts.

Quick and precise part picking for the assembly kit resulting in a smooth assembly process with substantially reduced line stoppages due to incorrect kit.

Generate a digital record of every assembly providing accurate insight into assembled components thereby reducing the time required to find the records and fast back tracing the assembly components in case of non-conformance or field failure.

Forecasting

With these layers (some if not all), factories can benefit by accurate forecasting of numerous KPIs related to cost, quality, rejections, production, and sustainability.

Forecasting

With these layers (some if not all), factories can benefit by accurate forecasting of numerous KPIs related to cost, quality, rejections, production, and sustainability.

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